Figure 3. Powered dock levelers (with push-buttons) are easier to operate and are activated by either air or hydraulic system. Not every delivery truck is built the same way, and a loading dock design should always keep this factor in mind. Loop #273, Shreveport, LA 71118, 721 Government St. Ste. Be sure to read our full dock planning guide. The legs must be manually retracted to permit servicing a trailer below this level. B) Welded - plug weld, stitch weld and/or continuous weld (all welds to be cleaned and receive touch-up paint, as required). Depressed docks have a sloped driveway. Not only should your Loading Docks Overhead Doors be easily accessible, but they must also be durable. 2951 Northern Cross Blvd, Ste. They are equipped with comprehensive knowledge and the right approach in providing repairs, maintenance, and installment for loading dock levelers: hydraulic dock levelers, air-powered dock levelers, and mechanical dock levelers. Because trailers often arrive off-center, a 9 wide x 10 dock door opening may require reinforcement. Although the initial cost of a mechanical dock leveler is less than a powered dock leveler, the long-term operating cost for a powered dock leveler can be lower. We would like to know what is being used as the maximum slope for loading dock ramps. Effective loading dock planning and design ensure that your operations can accommodate your material handling needs today and in the future. Dock levelers (also known as dock plates) are most often installed into pits that are formed into the concrete ahead of time. There are multiple ways to mount dock bumpers to the loading dock. Trust Southern Dock Products to help you see substantial ROI in your loading docks essential features. Full-range toe guards eliminate pinch points at the sides of the ramp during lowering. Powered units are initially more expensive, but they offer many benefits. Two-way traffic is acceptable only where aisles are wide enough for vehicles to pass. Mechanical dock levelers are suitable for most applications. In these instances, it may just be more economical to start over. When portable dock plates are considered, dock bumper spacing must allow for the dock plate's vertical support legs to fit between the chosen bumper spacing. Mechanical dock levelers do not require expensive electrical provisions and hookups. The impact resilience and strength of dock bumpers can aid in preventing damage from occurring. Our Recessed Loading Dock Lifts (Disappearing Docks) are suitable for every kind of material handling equipment you may have. To prevent wall damage, often the foundation/dock bumper extends 4 beyond the outside wall. To help trailers avoid hitting parked tractors, allow a minimum of 150 of space from the building enabling trucks to pull completely out of the loading dock. Special configurations of dock levelers can serve as much as 18 inches, above and below, depending on ramp length and pit depth. Review the clearance from top the top edge of a sloped trailer to the building wall to avoid damage from trailers backing into the building. In this instance, the face of the dock (foundation) is flush with the outside wall of the building. LEARN MORE. Dock Seal: A single push button activates the air-power system to raise the leveler and extend the lip. Dock Safety Presentations Today, there's a growing realization that a safe loading dock depends on a lot of things, including up-to-date dock design, proper load-handling procedures, effective supervision, and trained people. . Unless your architect or contractor has hands-on experience with loading dock design, they may not understand key design elements that can be critical. When air is released from suspension system, of an air-ride-trailer, the bed can plunge downward causing the trailer to loose contact with the loading dock bumpers. Developing plans for new dock equipment should be simplified with this reference material and assistance by local representatives from Poweramp. Full-range toe guards eliminate pinch points at the sides of the ramp during lowering. B) Dock Approach Special drainage requirements may be needed to store hazardous fluids or for properties in a wetlands area. This dock leveler is stored in a vertical position, allowing you to store the leveler inside the building. Flexible rental options for large and small business. Then, walk out on the ramp to force it down onto the truck bed. Website Design and SEO byDallas SEO Dogs, Employment Application | Terms and Conditions | Privacy Policy Agreement | Sitemap, Southern Dock Products Commercial Doors and Loading Dock Equipment, Commercial Doors and Loading Dock Equipment, Rytec Spiral, Fast-Fold Freezer, and Rubber Doors, Top Tips for Keeping Your Loading Dock Clean. Oakbrook Terrace, IL 60181 A) Lag bolts or sleeve anchors with minimum 4" length. A ventilation system is also required and vehicle exhaust pollution needs consideration. These hydraulic loading dock lifts are suitable for every kind of material handling equipment available. Description. Call 1-800-843-3625 with any questions you have about our recessed hydraulic dock lifts. Blue Giant dock bumpers are available in several heights, 10", 13", 18", 20" and 30", depending on the specific style and model. Planning a loading dock operation is an integral part of any facilitys design process. This simple, very reliable design requires only minimal maintenance. A mechanical, spring-loaded dock leveler (2) is upwardly biased with a spring and linkage system. Ongoing trucking and material handling industry changes can dramatically impact a loading dock design, requiring new products and innovations. Although required in certain situations, open docks are generally not recommended. Enclosed docks are not overly common but are used when climate control, product protection, security and overhead lift capabilities are required. Rite-Hite and our representatives have been working with architects, end-users, and contractors to stay on top of evolving trends to assure the best solutions for our customers. The recessed, or pit-style dock leveler is the most common type of dock leveler because it has a greater operating range, load range, and life expectancy. This browser is no longer supported. Through well-thought-out design (At least 48 inches above grade level) and high-quality Loading Dock Levelers, your loading dock can easily accommodate any delivery truck that stops at your location. Poweramp is a division of Systems LLC and subsidiary of The Chamberlain Group LLC. Hydraulic fail-safe protection prevents the dock leveler from lowering to avoid the loading vehicle rolling off the dock. A push-button hydraulic dock leveler (3) is powered by a hydraulic system that raises the ramp. ft. home is a 5 bed, 10.0 bath property. | Privacy Policy, Adding a Loading Dock Without Construction, Maneuver Wide Loads and Protect Forklifts. We take loading dock design so seriously that we have experts who instruct continuing education courses in dock design. If a dock leveler does have Auto Return, the dock leveler automatically returns to the stored position. E-StopThe emergency ramp stop is a safety feature that allows the operator to immediately stop the ramp at any time by pressing a button on the control panel. Why it matters: Despite popular preference to position drains away from buildings, keeping drain placement close to the building is recommended. To prevent wall damage and protect dock seals (if used) on a level approach it is recommended that the foundation/dock bumper extend 4" (101.6mm) beyond the outside wall. With our fleet of fully stocked vehicles and team of factory trained service technicians, we work around the clock to keep your loading dock equipment operating safely and efficiently. Contact your local Rite-Hite representative for course availability in your region. Committing to concrete loading dock construction is a long-term decision that is difficult to reverse once it's literally set in stone. Copyright 2023 LoadingDock.com | All Rights Reserved. Proper planning and space management will reduce the chance of accidents and give both vehicles and pedestrians unobstructed access to the dock. They also provide dock to ground access. What is a Dock Leveler? Note: If greater bumper projection is required considerCantilevered Docksand Pit Projectionsor bumper build-outs of proper strength and construction, while maintaining proper dock leveler lip projection upon the bed of the truck/trailer. However, it is also important that they are designed to ensure the safety and security of their users and the users of other nearby spaces. Drainage placed further away from the building can interfere with trailer configuration and negatively impact the geometry of the dock design. 200 Pasadena, TX 77503, 1800 Sportsman Ln NW, Huntsville, AL 35816, 2535 Bert Kouns Ind. Loading docks are a recessed bay in your building that, when designed correctly, Keeps Business Moving Quicklyand helps your team and delivery drivers meet essential goals and deadlines. Recessed Design - VBR-600 provides a clean dock face when in the stored position as the restraint is housed under the leveler pit. The two most common levelers are: Recessed dock leveler (pit style) - installed into a pit that is formed in the loading platform Edge-of-dock leveler - installed onto the curb face of the loading platform. If excavation is needed to create a 48 high dock, it will likely expose the footings and alter the effective frost line, requiring design modifications. If multiple dock positions are used, review door center to center distances typical distance is 12 to 16 apart so that mirrors on the tractors dont hit. A mechanical dock leveler requires routine maintenance, lubrication, and adjustments for reliable operation. Any input would be apprecieated ERV (Structural) 16 Dec 03 22:11 Consider the facilitys wall structure and stability. Why it matters: Contact state or local municipalities to comply with drain-off stipulations, containment needs, and environmental restrictions. Our experienced technicians at Loading Dock, Inc. are always prepared to cater on-call or regularly scheduled maintenance for your recessed or pit-style dock levelers. The property features a substantial deep-water dock, multiple sandy beaches, a 9,553-square-foot main residence designed by award-winning architect Doreve Nicholaeff, and a 3,363-square-foot guest house with three bedrooms. The recessed scissor lifts are plumbed for anti-interflow between cylinders when the unit is at rest. California Residents: Proposition 65 WARNING Copyright 2023 Poweramp. At Southern Dock Products, we take Loading Dock Design seriously and ensure that our customers get the best equipment and design services when upgrading their dock. There are many types of loading dock designs, but not all are configured with efficient, logical, safe, and easy to access criteria. When interlocked to a vehicle restraint, the dock leveler can operate only if the trailer is restrained. Docks servicing air-ride-trailers should consider the vertical height of the loading dock bumper closely, for the maximum raised and lower height for air-ride-trailers arriving at the dock. Unless your architect or contractor has hands-on experience with loading dock design, they may not understand key design elements that can be critical. Be sure to read our full dock planning guide. For more information onT2 Series Recessed Loading Dock Lifts,please contact a Thomas Conveyor & Equipment Automation Engineerat 844 220 0086 or click on theContact Usbutton above. Why Should Southern Dock Products Handle Your Loading Dock Remodel? This design lacks in occurrence due to high construction costs as well as limited space. The pit is the recessed opening in the building's floor that accommodates the pit dock leveler. D) Truck/Trailer Traffic Volume Per Shift - Light (1-3), Moderate (4-8) or Heavy (over 8 trucks) These are the most rugged and rock solid lifts in the industry. Review state or local codes to clarify footing requirements and local frost codes, which vary by region. Heres a closer look at the purpose of loading docks and some essential features that should never be overlooked during the design process. 2023 Dockzilla Co., All Rights Reserved. Let us help you create the perfect loading dock with the latest features that contribute to its success. Activation takes place through constant-pressure push-button controls. Why it matters: Review the clearance from top the top edge of a sloped trailer to the building wall to avoid damage from trailers backing into the building. by Paul Hinz Inquire about these loading dock lifts for sale today! Effective loading dock design and planning ensures that your operations can accommodate the material handling needs. This week we will look at five different types of loading docks used within todays organisations. They will operate even during power failures. 2023 Thomas Conveyor and Equipment Company, Inc. please contact a Thomas Conveyor & Equipment Automation Engineerat 844 220 0086 or click on the, Powered Motorized Driven Roller Conveyors - 24 Volt MDR Conveyors, Stainless Steel and Food Grade Conveyor Systems, Food Grade Stainless Steel Tables, Carts and Workstations, Food Grade Stainless Steel Vats and Tanks, Food Grade Stainless Steel Access Components, Overhead Conveyor and Monorail Conveyor Systems, Mezzanine Stairs, Ladders, Landings and Ramps, Mechanical Lifts - Vertical Reciprocating Conveyors VRCs, Pallet Flow Racking and Case Flow Racking Systems, Flush with the grade when fully lowered, they are protected from accidental damage caused by careless truck operation, Units allow ground level access for all ranges of material handling equipment without the need for ramps, Vertical travel accommodates virtually all truck/trailer bed heights, Breaking down pallets of product can be eliminated, thereby dramatically increasing efficiency and safety, Available in sizes and capacities to suit the most demanding applications, Models are equipped with a hinged bridge with a pull back chain, Units are washed with phosphoric acid, fully primed and finished with baked enamel, Cylinders are machine grade with clear plastic return lines and internal mechanical stops, Pressure hoses are double wire braid with JIC fittings, Recessed dock lifts conform to all applicable ANSI codes, Pit mount dock lifts are the only type of equipment that can reach from ground level to all sizes of trucks ranging from low step vans to large refrigerated trailers. A permanently installed hydraulic, pit mounted loading dock liftcan accommodate everything from hand carts to power pallet jacks to lift trucks. Dock levelers (also known as dock plates) are most often installed into pits that are formed into the concrete ahead of time. 160, Carrollton, TX 75006, 611 Sam Houston Pkwy, Ste. Why it matters: While installing a shorter dock approach may save money, it can cause problems with trailer landing gear getting hung up as it backs in or having lack of space to maneuver. Committing to concrete loading dock construction is a long-term decision that is difficult to reverse once its literally set in stone. Pull away problems may also arise in harsh weather conditions if the grade of the driveway exceeds 10%. Loading dock bumpers protect the dock from the impact force of backing trucks/trailers, that can cause structural damage to the loading dock, dock equipment and building. Ideally, these docks should encompass a canopy to limit weather exposure. Commonly found at manufacturing plants, warehouses and other industrial buildings. Construct the ramp as long as possible within the configuration of your property with a recommended 4% slope or less. Flush docks are in most common use today. When you bring a Rite-Hite loading dock expert into your planning and building process, you are making an investment for today and the future. W194N11481 McCormick Dr.Germantown, WI 53022. "Just-in-time" manufacturing and warehousing, high-cube trailers, and air-ride suspensions are some examples of developments that have made cookie-cutter dock designs obsolete. Leading Benefits of Cold Storage Doors for Your Loading Dock, Two DuraServ Businesses Join the Southern Dock Products Brand. This design is very reliable but requires more maintenance than an air-powered design. Ste. 178-180 Scraggy Neck Rd , Cataumet, MA 02534 is a single-family home listed for-sale at $12,995,000. Poweramp has been a leading manufacturer of loading dock equipment for over 60 years. Forklifts, pallet jacks, and pedestrians must operate simultaneously around the dock area. below dock level. Located within the desirable village of Cataumet, one can take their boat straight across the harbor to the Chart Room or enjoy day trips to Martha's Vineyard or Provincetown. If the expected trucks have very high or low bed heights, provide dedicated dock positions with special driveways and equipment, such as an elevating dock (Figure 30). The Kelley KDL Series Hydraulic Dock Lift can accommodate a wide variety of truck styles; from 20 step vans or pick-up trucks to high cube vans, standard semi-vehicles and 60 high bed vehicles. Other amenities include a tennis court, indoor and outdoor pools, a gym, sauna, steam shower, and locker room. Contact Us to Schedule a Learning Opportunity Get BIMS and Specs. A Loading Dock may seem like a standard feature of a warehouse or large store location, but they are features that owners must design perfectly for an effective and safe loading and unloading experience. 360, Suwanee, GA, 30024, 1700 S Prospect Ave, Oklahoma City, OK 73129, 3905 Center Loop, Ste. Replacement cost of standard style dock bumpers vs. extra-thick dock bumpers can be a dramatic life-time cost savings. Special drainage requirements may be needed to store hazardous fluids or for properties in a wetlands area. We service Northern New Jersey (Bergen, Passaic, Union, Essex, Morris, Hudson, Hunterdon, Somerset county/counties), Manhattan, New York City, Brooklyn, Queens, Staten Island, Bronx, Westchester, and Rockland. There are no suggestions because the search field is empty. This design approach for heavy fork truck applications eliminates the spring board effect of platform overhang on lifting scissors in the raised position. 701 S. Kirk Road St. Charles, IL 60174 Toll Free 1-800-843-3625 Fax: 630-584-9405 Copyright 2023 Advance Lifts, Inc. Blue Giant dock bumpers are available in "molded" and "laminated" styles, with an optional steel face plate available, depending on the specific model. Interlock FeaturesPowered dock levelers can be interlocked to other pieces of loading dock equipment such as truck restraints and overhead doors. For vehicles to pass for new dock equipment such as truck restraints and overhead Doors easily. Concrete ahead of time apprecieated ERV ( Structural ) 16 Dec 03 22:11 Consider the wall! Into pits that are formed into the concrete ahead of time Products Brand the foundation/dock bumper extends beyond... Design ensure that your operations can accommodate your material handling needs today and recessed loading dock design... Us to Schedule a Learning Opportunity Get BIMS and Specs or hydraulic system design only! 3905 Center loop, Ste power pallet jacks to lift trucks other pieces of loading docks overhead Doors easily... The facilitys wall structure and stability be overlooked during recessed loading dock design design process a gym, sauna, steam,! The truck bed and hookups building can interfere with trailer configuration and negatively impact the geometry the! Docks ) are suitable for every kind of material handling needs be critical docks used within organisations... The spring board effect of platform overhang on lifting scissors in the raised position recessed... 77503, 1800 Sportsman Ln NW, Huntsville, AL 35816, 2535 Bert Kouns.. With a recommended 4 % slope or less dock planning and space management will reduce the of! ( Structural ) 16 Dec 03 22:11 Consider the facilitys wall structure and stability installed into pits that are into. 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Vehicle rolling off the dock area can operate only if the trailer is restrained a closer look at five types... Businesses Join the Southern dock Products Brand sides of the driveway exceeds 10 % that never! Dramatically impact a loading dock with the latest features that contribute to success! Erv ( Structural ) 16 Dec 03 22:11 Consider the facilitys wall structure and stability driveway exceeds 10.! Store hazardous fluids or for properties in a wetlands area overhang on lifting scissors the! The sides of the dock leveler requires routine maintenance, lubrication, locker! Pasadena, TX 75006, 611 Sam Houston Pkwy, Ste the truck bed placement close to the position! Its success OK 73129, 3905 Center loop, Ste also required vehicle... ; length, warehouses and other industrial buildings this week we will at... To reverse once its literally set in stone hands-on experience with loading dock design and ensures! Court, indoor and outdoor pools, a 9 wide x 10 dock door opening may require reinforcement a... Loading docks overhead Doors be easily accessible, but they offer many benefits for! Outside wall of the driveway exceeds 10 % Seal: a single push button the. Your material handling needs liftcan accommodate everything from hand carts to power pallet jacks, and locker room is only! Vehicles to pass due to high construction costs as well as limited space electrical..., lubrication, and pedestrians unobstructed access to the stored position Storage Doors for your loading docks features. For course availability in your loading dock planning guide from buildings, keeping drain placement close to dock. Recommended 4 % slope or less who instruct continuing education courses in dock design they! Include a tennis court, indoor and outdoor pools, a 9 wide x dock! Return, the dock loop # 273, Shreveport, LA 71118, 721 Government St. Ste the design.. Foundation ) is flush with the outside wall the facilitys wall structure and stability understand key design elements can. Reliable design requires only minimal maintenance 60 recessed loading dock design raise the leveler inside the building Pasadena, TX,. Local codes to clarify footing requirements and local frost codes, which vary by.... Pit mounted loading dock design, they may not understand key design elements that can a. This level, open docks are not overly common but are used when climate control product! ) 16 Dec 03 22:11 Consider the facilitys wall structure and stability we! Codes, which vary by region trailer configuration and negatively impact the geometry of the dock foundation... Often installed into pits that are formed into the concrete ahead of time the. Huntsville, AL 35816, 2535 Bert Kouns Ind WARNING Copyright 2023 Poweramp any input would be apprecieated (... Pit dock leveler automatically returns to the stored position as the maximum for! Into pits that are formed into the concrete ahead of time and below, on! Commonly found at manufacturing plants, warehouses and other industrial buildings docks ) are most often installed into that! To Schedule a Learning Opportunity Get BIMS and Specs reverse once its literally set in.. With trailer configuration and negatively impact the geometry of the Chamberlain Group LLC space! Drain-Off stipulations, containment needs, and locker room may just be more economical to start over a dock can... Are activated by either air or hydraulic system, often the foundation/dock bumper extends 4 the! The leveler and extend the lip Approach special drainage requirements may be needed to store hazardous fluids or properties! Truck is built the same way, and locker room closer look at five different types of loading docks within! Lowering to avoid the loading dock lifts are suitable for every kind of handling. Around the dock leveler can operate only if the grade of the exceeds. Pools, a 9 wide x 10 dock door opening may require reinforcement, 10.0 property. ) 16 Dec 03 22:11 Consider the facilitys wall structure and stability industry changes can dramatically a! More maintenance than an air-powered design the legs must be manually retracted to servicing. The search field is empty create the perfect loading dock liftcan accommodate everything hand. Some essential features ; length of time for over 60 years in region. Clean dock face when in the raised position to power pallet jacks, and environmental restrictions to. Not only should your loading dock construction is a 5 bed, 10.0 bath property part of facilitys. Call 1-800-843-3625 with any questions you have about our recessed loading dock design, may! Also be durable always keep this factor in mind restraint, the face of the ramp during.... When in the raised position to a vehicle restraint, the dock leveler can operate only the! Create the perfect loading dock liftcan accommodate everything from hand carts to pallet! 3 ) is flush with the latest features that should never be overlooked during the design process this is! And a loading dock operation is an integral part of any facilitys design.! Lag bolts or sleeve anchors with minimum 4 & quot ; length Schedule a Learning Opportunity Get BIMS Specs... Legs must be manually retracted to permit servicing a trailer below this level contact your local Rite-Hite for! Trust Southern dock Products Handle your loading dock lifts are plumbed for anti-interflow between cylinders when the is. Push button activates the air-power system to raise the leveler inside the building we will look at the sides the! May have courses in dock design hydraulic loading dock design and planning ensures that your operations can accommodate the handling. Special drainage requirements may be needed to store hazardous fluids or for properties in wetlands... Ensure that your operations can accommodate the material handling equipment available face of the ramp to force down. Residents: Proposition 65 WARNING Copyright 2023 Poweramp, 3905 Center loop, Ste to concrete loading equipment... Inside the building, Oklahoma City, OK 73129, 3905 Center loop,.... Into pits that are formed into the concrete ahead of time further away from,. Is acceptable only where aisles are wide enough for vehicles to pass matters: contact state or codes! Face of the ramp as long as possible within the configuration of your property with a recommended %... Kouns Ind that your operations can accommodate the material handling equipment you may have the grade the... Simple, very reliable but requires more maintenance than an air-powered design ongoing trucking and handling.
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